Choosing a Collimation Lens for Your Laser Diode

Since the output of a laser diode is highly divergent, collimating optics are necessary. Aspheric lenses do not introduce spherical aberration and are therefore are commonly chosen when the collimated laser beam is to be between one and five millimeters. A simple example will illustrate the key specifications to consider when choosing the correct lens for a given application.

Example

• Laser Diode to be Used: L780P010
• Desired Collimated Beam Diameter: Ø3 mm (Major Axis)

When choosing a collimation lens, it is essential to know the divergence angle of the source being used and the desired output diameter. The specifications for the L780P010 laser diode indicate that the typical parallel and perpendicular FWHM beam divergences are 10° and 30°, respectively. Therefore, as the light diverges, an elliptical beam will result. To collect as much light as possible during the collimation process, consider the larger of these two divergence angles in any calculations (i.e., in this case, use 30°). If you wish to convert your elliptical beam into a round one, we suggest using an Anamorphic Prism Pair, which magnifies one axis of your beam.

Assuming that the width of the lens is negligible compared to the radius of curvature, the thin lens approximation can be used to determine the appropriate focal length for the asphere. Assuming a divergence angle of 30° (FWHM) and desired beam diameter of 3 mm:

Note that the focal length is generally not equal to the needed distance between the light source and the lens.

With this information known, it is now time to choose the appropriate collimating lens. Thorlabs offers a large selection of aspheric lenses. For this application, the ideal lens is a molded glass aspheric lens with focal length near 5.6 mm and our -B antireflection coating, which covers 780 nm. The C171TMD-B (mounted) or 354171-B (unmounted) aspheric lenses have a focal length of 6.20 mm, which will result in a collimated beam diameter (major axis) of 3.3 mm. Next, check to see if the numerical aperture (NA) of the diode is smaller than the NA of the lens:

0.30 = NA_Lens > NA_Diode ≈ sin(15°) = 0.26

Up to this point, we have been using the full-width at half maximum (FWHM) beam diameter to characterize the beam. However, a better practice is to use the 1/e² beam diameter. For a Gaussian beam profile, the 1/e² diameter is almost equal to 1.7X the FWHM diameter. The 1/e² beam diameter therefore captures more of the laser diode's output light (for greater power delivery) and minimizes far-field diffraction (by clipping less of the incident light).

A good rule of thumb is to pick a lens with an NA twice that of the laser diode NA. For example, either the A390-B or the A390TM-B could be used as these lenses each have an NA of 0.53, which is more than twice the approximate NA of our laser diode (0.26). These lenses each have a focal length of 4.6 mm, resulting in an approximate major beam diameter of 2.5 mm. In general, using a collimating lens with a short focal length will result in a small collimated beam diameter and a large beam divergence, while a lens with a large focal length will result in a large collimated beam diameter and a small divergence.

Laser Safety and Classification

Safe practices and proper usage of safety equipment should be taken into consideration when operating lasers. The eye is susceptible to injury, even from very low levels of laser light. Thorlabs offers a range of laser safety accessories that can be used to reduce the risk of accidents or injuries. Laser emission in the visible and near infrared spectral ranges has the greatest potential for retinal injury, as the cornea and lens are transparent to those wavelengths, and the lens can focus the laser energy onto the retina. 

Safe Practices and Light Safety Accessories

• Thorlabs recommends the use of safety eyewear whenever working with laser beams with non-negligible powers (i.e., > Class 1) since metallic tools such as screwdrivers can accidentally redirect a beam.
• Laser goggles designed for specific wavelengths should be clearly available near laser setups to protect the wearer from unintentional laser reflections.
• Goggles are marked with the wavelength range over which protection is afforded and the minimum optical density within that range.
• Laser Safety Curtains and Laser Safety Fabric shield other parts of the lab from high energy lasers.
• Blackout Materials can prevent direct or reflected light from leaving the experimental setup area.
• Thorlabs' Enclosure Systems can be used to contain optical setups to isolate or minimize laser hazards.
• A fiber-pigtailed laser should always be turned off before connecting it to or disconnecting it from another fiber, especially when the laser is at power levels above 10 mW.
• All beams should be terminated at the edge of the table, and laboratory doors should be closed whenever a laser is in use.
• Do not place laser beams at eye level.
• Carry out experiments on an optical table such that all laser beams travel horizontally.
• Remove unnecessary reflective items such as reflective jewelry (e.g., rings, watches, etc.) while working near the beam path.
• Be aware that lenses and other optical devices may reflect a portion of the incident beam from the front or rear surface.
• Operate a laser at the minimum power necessary for any operation.
• If possible, reduce the output power of a laser during alignment procedures.
• Use beam shutters and filters to reduce the beam power.
• Post appropriate warning signs or labels near laser setups or rooms.
• Use a laser sign with a lightbox if operating Class 3R or 4 lasers (i.e., lasers requiring the use of a safety interlock).
• Do not use Laser Viewing Cards in place of a proper Beam Trap.

Laser Classification

Lasers are categorized into different classes according to their ability to cause eye and other damage. The International Electrotechnical Commission (IEC) is a global organization that prepares and publishes international standards for all electrical, electronic, and related technologies. The IEC document 60825-1 outlines the safety of laser products. A description of each class of laser is given below:

Class	Description	Warning Label
1	This class of laser is safe under all conditions of normal use, including use with optical instruments for intrabeam viewing. Lasers in this class do not emit radiation at levels that may cause injury during normal operation, and therefore the maximum permissible exposure (MPE) cannot be exceeded. Class 1 lasers can also include enclosed, high-power lasers where exposure to the radiation is not possible without opening or shutting down the laser.
1M	Class 1M lasers are safe except when used in conjunction with optical components such as telescopes and microscopes. Lasers belonging to this class emit large-diameter or divergent beams, and the MPE cannot normally be exceeded unless focusing or imaging optics are used to narrow the beam. However, if the beam is refocused, the hazard may be increased and the class may be changed accordingly.
2	Class 2 lasers, which are limited to 1 mW of visible continuous-wave radiation, are safe because the blink reflex will limit the exposure in the eye to 0.25 seconds. This category only applies to visible radiation (400 - 700 nm).
2M	Because of the blink reflex, this class of laser is classified as safe as long as the beam is not viewed through optical instruments. This laser class also applies to larger-diameter or diverging laser beams.
3R	Lasers in this class are considered safe as long as they are handled with restricted beam viewing. The MPE can be exceeded with this class of laser, however, this presents a low risk level to injury. Visible, continuous-wave lasers are limited to 5 mW of output power in this class.
3B	Class 3B lasers are hazardous to the eye if exposed directly. However, diffuse reflections are not harmful. Safe handling of devices in this class includes wearing protective eyewear where direct viewing of the laser beam may occur. In addition, laser safety signs lightboxes should be used with lasers that require a safety interlock so that the laser cannot be used without the safety light turning on. Class-3B lasers must be equipped with a key switch and a safety interlock.
4	This class of laser may cause damage to the skin, and also to the eye, even from the viewing of diffuse reflections. These hazards may also apply to indirect or non-specular reflections of the beam, even from apparently matte surfaces. Great care must be taken when handling these lasers. They also represent a fire risk, because they may ignite combustible material. Class 4 lasers must be equipped with a key switch and a safety interlock.
All class 2 lasers (and higher) must display, in addition to the corresponding sign above, this triangular warning sign

Insights into Beam Characterization

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• Beam Size Measurement Using a Chopper Wheel

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Beam Size Measurement Using a Chopper Wheel

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Figure 2: The blade traces an arc length of Rθ through the center of the beam and has a angular rotation rate of f. The chopper wheel shown is MC1F2.

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Figure 1: An approximate measurement of beam size can be found using the illustrated setup. As the blade of the chopper wheel passes through the beam, an S-curve is traced out on the oscilloscope.

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Figure 4: The diameter of a Gaussian beam is often given in terms of the 1/e² full width.

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Figure 3: Rise time (t_r ) of the intensity signal is typically measured between the 10% and 90% points on the curve. The rise time depends on the wheel's rotation rate and the beam diameter.

Camera and scanning-slit beam profilers are tools for characterizing beam size and shape, but these instruments cannot provide an accurate measurement if the beam size is too small or the wavelength is outside of the operating range.

A;chopper wheel, photodetector, and oscilloscope can provide an approximate measurement of the beam size (Figure 4). As the rotating chopper wheel's blade passes through the beam, an S-shaped trace is displayed on the oscilloscope.

When the blade sweeps through the angle θ , the rise or fall time of the S-curve is proportional to the size of the beam along the direction of the blade's travel (Figure 5). A point on the blade located a distance R  from the center of the wheel sweeps through an arc length (Rθ ) that is approximately equal to the size of the beam along this direction.

To make this beam size measurement, the combined response of the detector and oscilloscope should be much faster than the signal's rate of change. 

Example: S-Curve with Rising Edge
The angle (θ = ft_r ) subtended by the beam depends on the signal's rise time (Figure 6) and the wheel's rotation rate (f ), whose units are Hz or revolutions/s. The arc length (Rθ = R ⋅ ft_r ) through the beam can be calculated using this angle. For a small Gaussian-shaped beam, a first approximation of the 1/e² beam diameter (D ),

has a factor of 0.64 to account for measuring rise time between the 10% and 90% intensity points. 

Date of Last Edit: Jan. 13, 2020